3d rendering of windturbines on the ocean

WINDTURBINES

Direct-drive (gearless) wind turbines eliminate the gearbox by directly coupling the rotor to the generator. While this design improves efficiency, it increases stress on generator bearings, air gap stability, and magnetic performance, making advanced monitoring essential.

Wind turbines operate under variable loads and harsh environments, leading to:

  • Bearing degradation and reduced lifetime
  • Rotor-stator misalignment and eccentricity
  • Electrical imbalances in the generator
  • Increased vibration and structural stress

MC-monitoring provides condition monitoring solutions dedicated to direct-drive wind turbines, enabling early detection of both mechanical and electrical faults.

This approach helps operators to:

  • Reduce unplanned downtime
  • Optimize maintenance strategies
  • Extend turbine lifetime
  • Improve overall reliability, especially in offshore installations

Because these phenomena are interconnected, reliable diagnostics require combining multiple measurement technologies.

With over a decade of experience working with major OEMs, MC-monitoring delivers reliable solutions for direct-drive wind turbine monitoring, supporting operators in improving performance and reducing operating costs.

Windturbines direct-drive generator monitoring with air gap, magnetic flux and vibration sensors

Acquisition units & software

Rhino PMS-305P logo

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